Box welded pond liner for bespoke formal pond designs

Feb 21

Written by:
Tuesday, February 21, 2017  RssIcon

Box welded pond liner is the preferred choice for formal pond designs and are often associated with Koi pond builds. A box welded pond liner is prefabricated to bespoke pond design requirements. For complicated designs our specialist team at Russetts Developments (RDL) will come out and box-weld a pond line in situ. We tailor make and install the box welded pond liner on site using our 1.2mm Flagon Thermoplastic Polyolefin (TPO) liner.

For all rectangular, square or L-shaped formal vertically-sided ponds, a box welded pond liner is prefabricated in our factory to exact dimensions as provided to offer a snug fit. The main advantage is that there are no folds or unsightly creases to the pond liner, which could, over time harbour debris and as a result affect the water quality. 

Box welded pond liner orders come with a standard 150 mm (6”) lip which lays flat on the block-work around the edge of the pond. The pond needs to be filled with water first allowing the liner to sit correctly before laying the chosen coping or paving blocks to secure the pond liner in place.

Complicated pond designs - why we use TPO

TPO pond liner is chosen for more complicated formal designs or for large more demanding lakes or reservoirs. This type of pond liner has different physical and chemical properties on each side: 

  • The upper surface (black or green) is UV resistant 
  • The underside (black) is highly resistant to puncturing by roots. 
  • The different colour layers (back and front of the liner) make it easy to detect any punctures so the liner can be repaired without delay.

The raw materials used to produce FLAGON TPO membranes are obtained by mixing modified polyolefins with different additives by means of a process that creates a paste which is later transformed into granules. This combination gives the synthetic membranes the following advantages: 

  • Ageing and weathering resistance,
  • Flexibility, 
  • High mechanical and chemical resistance, 
  • Resistant to UV rays, 
  • Tolerability to freeze-thaw cycles, 
  • High puncture resistance, 
  • Environmentally-friendly and non-toxic.

TPO is specifically designed for waterproofing tanks, canals, lakes and similar structures. It is particularly suited to hillside dams and structures subject to high mechanical stress. The strips are usually welded together by applying hot air using a manual or automatic welder with at least a 30mm overlap. 

Customer box welded pond liner photos

Here are photos sent in by customers for whom RDL welded a pond liner into a bespoke formal shape to drop into their pond builds.

Box welded pond liner for a National Trust refurbishmentAbove ground formal pond with box welded pond liner Box welded pond liner in a Koi pond 

Our box-welded pond liners are supplied with a lead time of 5-10 working days.

To place an order for a box welded pond liner, add in your details, dimensions and requirements in an email and send it to us at or telephone us at 0870 7702800.

There are no categories in this blog.
There are no recent comments on this blog.
Skip Navigation Links.
tank liners (26)
water storage tanks (17)
lake liners (16)
pond liner (10)
tank liner (8)
EPDM (7)
Butyl tank liner (5)
box-welded pond liners (4)
Butyl rubber liner (4)
lake liner (4)
pond liner installation (4)
pond liners (4)
waterproofing membranes (4)
box welded pond liner (3)
box-welded liners (3)
box-welded pond liner (3)
Butyl liners (3)
EPDM pond liner (3)
EPDM roofing membrane (3)
EPDM rubber liner (3)
EPDM tank liner (3)
fire protection systems (3)
reservoir liners (3)
roofing membrane (3)
tank refurbishment (3)
water storage tank liners (3)
water tank liners (3)
water tank refurbishment (3)
box-welded liner (2)
butyl rubber liners (2)
corrugated water storage tanks (2)
damp proof course (2)
Epalyn liners (2)
EPDM rubber liners (2)
EPDM rubber membranes (2)
EPDM waterproofing strips (2)
formal pond liners (2)
garden pond liners (2)
koi pond (2)
KOI pond liners (2)
lakes (2)
rainwater harvesting (2)
rain-water harvesting (2)
rubber pond liner (2)
rubber roofing membrane (2)
synthetic rubber liners (2)
tailored-to-fit pond liner (2)
TPO membrane (2)
water containment (2)
waterproofing strips (2)
bespoke pond liner (1)
bespoke pond liner projects (1)
box welded liners (1)
box-welded (1)
Butyl (1)
Butyl surge vessel bladder (1)
Butyl tank liners (1)
calculate pond liner size (1)
cold water storage tanks (1)
corrugated tanks (1)
corrugated water tanks (1)
customer review (1)
damp proof membrane (1)
damp proofing (1)
Epalyn (1)
EPDM damp proof course (1)
EPDM liners (1)
EPDM rubber (1)
EPDM rubber lake liners (1)
EPDM rubber roofing (1)
EPDM rubber roofing membrane (1)
EPDM tank liner membrane (1)
EPDM tank liner refurbishment (1)
EPDM tank liners (1)
EPDM water proofing strips (1)
external wall waterproofing membrane (1)
fire protection water storage tanks (1)
fish (1)
formal pond (1)
garden pond builds (1)
garden pond liner (1)
geotextile (1)
Geotextile membrane (1)
geotextile protective underlay (1)
golf course (1)
golf course lake liners (1)
golf course water storage systems (1)
golf courses (1)
ground water (1)
irrigation reservoirs (1)
KOI (1)
Koi ponds (1)
lake liners Butyl (1)
Legionella Bacterial (1)
liners (1)
pond (1)
pond liner measurements (1)
pond liners uk (1)
protective underlay (1)
rain water harvesting (1)
reclaimed water (1)
recycled water (1)
reservoirs (1)
roofing membranes (1)
rubber lake liners (1)
rubber lining membranes (1)
rubber roofing system (1)
rubber tank liner (1)
rubber tank liner membranes (1)
russetts (1)
Sealeco roofing system (1)
square pond (1)
storage tank refurbishment (1)
tailored to fit liners (1)
tailored-to-fit (1)
tailor-to-fit pond liners (1)
tank liner refurbishment (1)
tank liner reinstallation (1)
testimonial (1)
vertical pond design (1)
water containment liners (1)
water features (1)
water harvesting (1)
water management (1)
water storage (1)
water storage tank (1)
water storage tank liner (1)
water tank liner (1)
Water tank liner refurbishment (1)
water tank relining (1)
waterproofing (1)
waterproofing membrane (1)
window waterproofing membrane (1)